3HAC020208-001/05  ABB AC Servo Motor in stock

• Brand
  ABB
• Model
  3HAC020208-001/05 
• Product Name
  AC Servo Motor with Pinion Gear for Industrial Robot
• Place of Origin
  Sweden
• Customs HS Code
  85015200
• Power Supply
  24 V DC
• Dimensions
  242 mm × 138 mm × 124 mm
• Weight
  6.8 kg
• Operating Temperature
  -10℃ to +55℃
• Storage Temperature
  -40℃ to +85℃
• Warranty
  12 month
• Product Status
  new and original

ABB 3HAC020208-001/05 Servo Motor Functions (M11 for IRB6600 / IRB6640 Robot Axis)

Core Function: Permanent-magnet AC servo motor that supplies drive torque for Axis 2 or Axis 3 on IRB6600 / IRB6640 heavy-duty industrial robots.

Built-in Electromagnetic Brake: Maintains the positional status of robot joints upon power loss and prevents uncontrolled axis sagging.

Absolute Serial Encoder: Delivers high-resolution real-time angular position feedback to the IRC5 drive unit; backup battery enables persistent position data storage.

Winding Temperature Monitoring: Embedded PT100/PTC thermal sensor tracks motor winding temperature and activates overtemperature protection alarms to prevent motor damage.

Power Interface: Accepts three-phase power input from the robot drive unit and receives control signals for brake engagement and disengagement.

Mechanical Power Output: Pinion-equipped output shaft transfers torque to the robot gearbox to realize joint rotation movement.

Signal Interface: Features independent power and encoder signal connectors for transmission of motor power, brake control and encoder feedback signals.

Compatibility: Matches drive modules of the IRC5 robot controller; hardware revision /05 indicates the specific hardware configuration version.

Application Cases for ABB 3HAC020208-001/05 Servo Motor

This servo motor is specially designed for Axis 2 or Axis 3 of IRB6600 and IRB6640 high-payload industrial robots and operates in coordination with the IRC5 controller. The following are typical practical application scenarios.

Case 1: Automotive Body-in-White Spot-welding Station

Robot Model: IRB6640

Motor Position: Main drive motor for Axis 2

Working Condition: Continuous cyclic spot-welding operations on automotive chassis and body frames with frequent acceleration and deceleration under large inertial loads.

Motor Performance: Provides steady high-torque output. The integrated brake maintains robot arm posture during power-off events, while the absolute encoder secures repeat positioning accuracy for welding spots.

On-site Feature: Operates in environments filled with dust and welding spatter. The motor’s IP-rated protection prevents internal pollution, and the built-in thermal sensor avoids overheating during prolonged cyclic work.

Case 2: Heavy-load Material Handling in Auto-component Plants

Robot Model: IRB6600-175/2.55

Motor Position: Drive motor for Axis 3

Working Condition: Pick-and-place operations for engine blocks, gearbox housings and large stamping components between conveyors and tooling fixtures, with a maximum payload of 175 kg.

Motor Performance: High torque-density output supports heavy-load swinging movements; the holding brake stops the robot arm from falling if power supply is interrupted.

On-site Feature: Suited for 24-hour three-shift continuous production. Dependable temperature monitoring minimizes unplanned downtime triggered by motor overtemperature failures.

Case 3: Heavy-duty CNC Machine Tending

Robot Model: IRB6640

Motor Position: Axis 2

Working Condition: Loading and unloading large cast and forged workpieces for CNC machining centers.

Motor Performance: Delivers smooth low-speed jogging motion for precise workpiece alignment. Precise encoder feedback ensures consistent repeat positioning when transferring parts onto machine fixtures.

On-site Feature: Tolerates workshop conditions with metal chips and oil mist; its sturdy housing adapts to harsh manufacturing surroundings.

Case 4: High-pressure Cleaning and Deburring for Foundry Industry

Robot Model: IRB6600 Foundry Prime version

Motor Position: Axis 3

Working Condition: High-pressure water-jet cleaning and deburring for cast-aluminum and cast-iron parts.

Motor Performance: Withstands recurring impact loads. The thermal sensor tracks temperature under persistent vibration, and the electromagnetic brake stabilizes arm position during fixed-point jet cleaning processes.

On-site Feature: Functions reliably in humid, dusty environments with leftover foundry sand. Superior motor sealing extends overall service life.

Case 5: Palletizing of Large-size Components for Heavy Industry and Logistics

Robot Model: IRB6600

Motor Position: Axis 2

Working Condition: Palletizing heavy-duty industrial modules and large-volume containers.

Motor Performance: Copes with frequent lifting and swinging of heavy articles and delivers stable dynamic performance for high-frequency stacking cycles.

GDB021BE
Unitrol 1020
698B275U01
SM810K01
BC810K02
PP886
PBA800
RED615